Engineer II - Special Processes

About the role

EDGE, an advanced technology group focused on defence and emerging technologies, is hiring an Engineer II - Special Processes in Abu Dhabi. This is a hands-on technical role supporting the development, qualification and industrialization of aerospace special processes for Powertech's propulsion programs, including turbofan, microjet and piston engines. The focus is on rotating, structural and hot-section engine components in a greenfield manufacturing environment.

Key responsibilities

• Support the development, qualification and continuous improvement of special processes for engine components, applying knowledge of shot peening, thermal spray coatings (HVOF, plasma spray), heat treatment, brazing, surface preparation, cleaning and chemical processing.
• Maintain manufacturing routings, process specifications, work instructions and control plans.
• Assist with process validation, including FAI, capability studies and industrial qualification, and support statistical monitoring of process performance.
• Support NPI from prototype build through production readiness, production ramp-up, troubleshooting and continuous improvement.
• Help resolve quality, cost and delivery issues, and support root cause investigations and corrective actions.
• Take part in design-to-manufacture activities, giving manufacturing feedback during design reviews and supporting tolerance analysis, process selection and material trade studies.
• Support technical interactions with external special process suppliers, including supplier process reviews and part qualification, and provide shop-floor support during trials and production builds.

Required profile

• Bachelor's or Master's degree in Mechanical, Materials, Aerospace or Manufacturing Engineering; 5+ years of experience in aerospace or propulsion manufacturing.
• Experience supporting NPI, prototype builds or production environments.
• Working knowledge of aerospace materials such as titanium alloys, nickel-based superalloys, stainless steels and aluminium alloys.
• Desirable: exposure to aerospace quality systems and special process qualification methods, including NADCAP requirements, and understanding of process documentation, traceability and configuration control.
• Preferred: Master's degree and 7+ years of experience.

Required skills

• Hands-on expertise in at least two special process technologies: shot peening, thermal spray coatings, heat treatment, brazing or chemical processing.
• Strong problem-solving skills and comfort in a fast-paced, greenfield manufacturing environment.

What we offer

• Tax-free salaries that are highly competitive.
• Benefits that may include family visas, annual flight tickets, medical insurance for you and your dependents, and education allowances for children.
• A learning academy and digital learning platforms, along with career support.