Engineer - Repair Capability Development (Special Process)

About the role

Sanad Aerotech is looking for an Engineer - Repair Capability Development in its Operations department, Gate 2, Special Process section, in Abu Dhabi. The role advances the ability to repair aviation and aero engine components by developing, implementing and optimizing repair processes, setting process parameters and validating repairs through First Article Inspection (FAIR). It supports expanding repair capabilities across multiple engine types while complying with regulatory bodies and OEM standards, and drives continuous improvement in the Aviation & Aero Engine MRO division.

Key responsibilities

• Monitor and analyze current repair capabilities to identify gaps in tooling, skills and processes across engine types.
• Develop and execute action plans to expand repair capabilities, including new repair technologies and methods.
• Ensure repair planning and execution comply with FAA, EASA and OEM standards.
• Maintain component capability records and documentation aligned with regulatory requirements.
• Prepare CAPEX justifications and evaluate new equipment and tooling technically and financially.
• Validate repair procedures and prepare FAIR packages for OEM approval.
• Adhere to company quality, safety, health and environmental standards.
• Apply Lean Six Sigma to improve processes and foster continuous improvement.

Required profile

• Bachelor's degree in Mechanical Engineering, Industrial Engineering or a related field.
• 5 to 7 years of progressive experience in aviation, MRO or related industrial environments.
• Proven experience in repair development and validation, process engineering or capability development, and technical problem solving.
• Preferred: Lean Six Sigma Green Belt, GD&T, OEM repair or technical certifications (e.g. Rolls-Royce, GE, Pratt & Whitney), AS9100, and NDT Level I/II.

Required skills

• Developing and optimizing repair processes aligned with OEM and regulatory standards.
• FAIR documentation and repair validation procedures.
• CAPEX evaluation and technical justification.
• Lean Six Sigma principles.
• Strong technical problem solving, analytical thinking and communication with cross-functional teams.

To apply, candidates submit a resume/CV, a passport-size photograph and an updated CV through the online application form.