Chief Technician - Composite Materials

About the role

HALCON, part of EDGE, is looking for an experienced composite manufacturing professional to lead the manufacturing, assembly and integration of critical composite propulsion hardware used in advanced rocket propulsion systems. The role supervises composite manufacturing, ensures compliance with quality and safety standards and drives continuous improvement across production.

Key responsibilities

• Lead composite lay-up, filament winding, curing and post-cure processing for propulsion hardware
• Supervise manufacture of composite motor cases, nozzle components, thermal insulation liners and related structures
• Oversee assembly and integration of composite components into propulsion subsystems
• Manage composite tooling, mandrels, moulds, fixtures and production equipment
• Ensure compliance with HSE requirements and safe handling of resins, adhesives, solvents and hazardous materials
• Review inspection results and NDT findings, and support non-conformance resolution
• Coordinate production schedules, material readiness and workshop priorities to support program milestones
• Troubleshoot defects such as delamination, fibre misalignment, voids and curing issues
• Mentor technicians and promote best practices
• Improve yield, cycle time, process capability and waste reduction
• Maintain manufacturing records, process documentation and audit readiness

Required profile

• Technical diploma or vocational qualification in composite manufacturing, materials technology, mechanical engineering or a related field
• Minimum 8 years of hands-on composite manufacturing experience
• 2-5 years supervising technicians or manufacturing teams
• Preferred: rocket motor, missile, space, defense or aerospace composite manufacturing experience
• English proficiency required

Required skills

• Composite lay-up and curing processes
• Autoclave operation and cure cycle management
• Familiarity with engineering drawings, shop-floor processes and quality inspections
• Preferred: filament winding, thermal protection systems, NDT methods, AS9100, NADCAP Composite Processing and hazardous materials handling certifications

What we offer

• Competitive, tax-free salaries
• Benefits that may include family visas, annual flight tickets, medical insurance for dependents and education allowances for children
• Learning academy and digital learning platforms